‹
›
‹
›
Butt Welding Al-Plastics Pipe Production Line
Technical Specifications
Product Description
The most advanced forming and welding solutions in the industryare adopted, enabling seamless and continuous forming andwelding of aluminum strips, ensuring a stable, reliable, and highly efficient aluminum tube forming process.
The system utilizes high-quality alloy steel forgings with wear-re-sistant surface treatments, processed by world-renowned CNCmachining centers in a single operation The specifications of theforming wheels and the precision between wheel sets are meticu-improving efficiency and reducing operational complexity.lously designed based on the specific dimension of the aluminum tube,ensuring wrinkle-free forming and no weld seam devia-tion during welding. All related components are controlled to micron-level tolerances, allowing complete interchangeabilty of parts in the same position. Additionally, the system supports quick switching between diferent tube specifications, significanty.
The production line supports different welding solutions (including Tig welding and laser welding) ensuring strong, smooth,and reliable welding of the aluminum layer, guaranteeing product quality.
It adopts a one-touch control solution, achieving fully synchronized and efficient production. It requires minimal manualintervention for startup or adjustments,greatly reducing the defect rate. Furthermore, the line incorporates a visual interface forreal-time and precise monitoring of operation status.
The production line is equipped with comprehensive auxiliary systems, such asgravimetric system, diameter measurement system, aluminum foil correction system,weld seam tracking and correction system, and eddy current flaw detection system,ensuring stable operation of the Extrusion line.
Fully automatic pipe coiler specifically designed for aluminum-plastic tube is included,featuring the unique tension contral system, cutting system, and tube feeding system,effectively preventing issues like bending or oval deformation during the coilingprocess. The latest generation of packaging equipment ensures 99.999% strappingsuccess rate.
Types of products: PEX-AL-PEX, PERT-AL-PERT, PE-AL-PE, PPR-AL-PPR, PEXa-AL-PE.
Online Message
// Related products //
![PE-RT Pipe Production Line]( "PE-RT Pipe Production Line")
PE-RT Pipe Production LineBased on the rich experience of research & application of material characteristics, the high-speed extrusion technology which independently designed by KAIDEMAC has gained plenty of patents, and with the advantages such as high speed, high efficiency and stability. whether the whole production line or the downstream equipment, are all designed basing on this consideration.![Multi-layer EVOH Oxygen Barrier Pipe Line]( "Multi-layer EVOH Oxygen Barrier Pipe Line")
Multi-layer EVOH Oxygen Barrier Pipe LineThis production line is used to produce 3-layer or 5-layer EVOH oxygen barrier pipes, such as PE-RT/EVOH, PEX/EVOH,PB/EVOH, and PA/EVOH. Several extruders are used for co-extrusion, and the gravimetric system together with synchronouscontrol system enable the extruder screw speed and line speed in closed-loop control, achieving the balanced weight per meter,shortening start-up time, saving raw materials, and making operation more intelligent and convenient After several technologicalupgrades, the current production line speed can reach 80m/min;![Butt Welding Al-Plastics Pipe Production Line]( "Butt Welding Al-Plastics Pipe Production Line")
Butt Welding Al-Plastics Pipe Production LineThe most advanced forming and welding solutions in the industryare adopted, enabling seamless and continuous forming andwelding of aluminum strips, ensuring a stable, reliable, and highly efficient aluminum tube forming process.![Microduct Production Line]( "Microduct Production Line")
Microduct Production LineThe extruder adopts self-developed and high-efficiency screw, which has the advantages of high output and low energy consumption No matter the feeding seat or screw & barel it has features of high precision, high wear-resistance,stable runningand long lifetime.![PP-R (Glassfiber) Pipe Production Line]( "PP-R (Glassfiber) Pipe Production Line")
PP-R (Glassfiber) Pipe Production LineThe independently developed high-efficiency extruder with big L/D ratio has the characteristics of high output, good plasticizationeffect, and stable extrusion. The screw&barrel of the middle fiberglass layer extruder is made of special materials, which have theperformance of high wear resistance and corrosion resistance.![Flat Drip Irrigation Tape Line]( "Flat Drip Irrigation Tape Line")
Flat Drip Irrigation Tape LineThis line is independenty developed and optimized based on years of technical experience in high-speed and composite pipemachine manufacturing. Ultimately, it created the pilot model with the fastest speed and the most reliable performance among similar machine in China.![Peroxide Cross-linking PEX-a Pipe Line]( "Peroxide Cross-linking PEX-a Pipe Line")
Peroxide Cross-linking PEX-a Pipe LineKAIDEMAC is currently the most experienced manufacturer of Ram type PEX-a pipe production line, with market share of more than 98% in somecountries or regions. The Ram type PEX-a production line is simple to operateand investment is low. The produced PEX-a pipe has high qualified productrate, with stable quality and low cost.![Overlapped Welding Al-Plastic Pipe Line]( "Overlapped Welding Al-Plastic Pipe Line")
Overlapped Welding Al-Plastic Pipe LineThe aluminum pipe forming device is made of high-quality alloy material and done with wear-resistant surface treatment toensure the long-term using; it's completed by high-precision processing equipment in one step process.![Three Layers PEX-a/EVOH Pipe Production Line]( "Three Layers PEX-a/EVOH Pipe Production Line")
Three Layers PEX-a/EVOH Pipe Production LineAdopting simple and efficient forming process: pipe uncoiler, straighteningist tractor, heating oven, co-extrusion coating.cooling, 2nd tractor, and winding,the whole process can be synchronously completed by Siemens PLC control system.![Insulation Heating pipe in Single Wall Corrugated Pipe]( "Insulation Heating pipe in Single Wall Corrugated Pipe")
Insulation Heating pipe in Single Wall Corrugated PipeCorrugated pipes sheathed with heating pipes, such like pex/evoh/pex pipe, pert/evoh/pert pipe, pex-al-pex pipe, pert-al-pert pipe,etc, which are mainly used for hot and cold water supply in buildings and underfloor radiant heating/cooling systems.![Insulation Heating pipe coated in PE Foaming Tube]( "Insulation Heating pipe coated in PE Foaming Tube")
Insulation Heating pipe coated in PE Foaming TubeThis Pipe has excellent Thermal Insulation Performance. The outer foam tube features extremely low thermal conductivity, which can significantly reduce the temperature loss of the fluid (such as hot water and cold water) .![Polybutylene PB Pipe Line]( "Polybutylene PB Pipe Line")
Polybutylene PB Pipe LineKAIDEMAC is one of the eariest manufacturers in China to develop PB pipe production lines. The special structured extruderequipped with melt pump, ensure the extrusion pressure more stable through synchronous control with the entire line. Inaddition,our independently designed die can achieve the balance and stable melting pressure, allowing PB pipe to be extruded at high speed. The current production line speed can reach 30m/min.![Single/Multi-layer HDPE Pipe Production Line]( "Single/Multi-layer HDPE Pipe Production Line")
Single/Multi-layer HDPE Pipe Production LineKAIDEMAC independently developed high-efficiency HDPE screw with features of well plasticizing effect, stable extrusion pressure, high output and low energy consumption, etc.![PERT Il Pipe Production Line]( "PERT Il Pipe Production Line")
PERT Il Pipe Production LineThe high-efficiency extruder is adopted, which is specially designed according to higher molecular weight and bigger densityPE-RT Il raw materials, ensuring the material is plasticized at high speed and obtained an appropriate melt state and melt pressure;![PP Silent Sewage Pipe Production Line]( "PP Silent Sewage Pipe Production Line")
PP Silent Sewage Pipe Production LineKAIDEMAC is the first manufacturer in China who successfully develop and launch the three-layer PP silent sewage pipe produc-tion line. Based on plenty practical experience, this line has been made many improvements and upgrades in extrusion stability,mold optimization, and production speed,etc.![TPU Pipe Production Line]( "TPU Pipe Production Line")
TPU Pipe Production LineBased on plenty practical experience and extensive application, the TPU pipe production line adopts many patented technologies.Specialized screw&barrel have been developed according to the characteristics of various polyurethane raw materials which notonly enhance the plasticization and dispersion effect of the materials, but also ensure that the materials wll not occur degradation.![LDPE Tube Production Line]( "LDPE Tube Production Line")
LDPE Tube Production LineThis production line is mainly used to produce high-precision small diameter PE pipes, such as water purifier tube, liquid spray pump suction tube, and beverage conveying pipe. The production speed can reach 120m/min.![High Precision Medical Catheter Production Line]( "High Precision Medical Catheter Production Line")
High Precision Medical Catheter Production LineOur molds for medical pipe is made of special mold steel, together with KAIDEMAC unique extrusion technology and high processing accuracy, creates unparalleled high reliability, ease of use, and high precision.![PVC Fiber Reinforced Hose Production Line]( "PVC Fiber Reinforced Hose Production Line")
PVC Fiber Reinforced Hose Production LineSpecially designed screw & barrel for soft PVC materials to ensure plasticization quality and extrusion efficiency.![Silicone Cross-linking PEX-b Pipe Line]( "Silicone Cross-linking PEX-b Pipe Line")
Silicone Cross-linking PEX-b Pipe LineKAIDEMAC is the first manufacturer in China to achieve high-speed production of PEX-b pipes. With more than 20 years of experi-ence and technology upgrade, the current production speed can reach 80m/min.
CONTACT US
Please use the form below to get in touch.
If you need a reply we will get in touch as soon as possible.